Membrance Filter Press

Overview of filter press:

The filter chamber of membrane filter press consists of the membrane plate and the chamber plate. With the help of the feeding pump, the solid and liquid is separated by the filter medium (filter cloth). After the filter cake if formed, and then air or liquid goes into membrane plate. The second squeezing happens by membrane plate bulk and lower moisture content. Membrane filter press is suitable for the filtration of viscous material and the moisture content of demanding users.

Overview of filter press :

The filter chamber of membrane filter press consists of the membrane plate and the chamber plate. With the help of the feeding pump, the solid and liquid is separated by the filter medium (filter cloth). After the filter cake if formed, and then air or liquid goes into membrane plate. The second squeezing happens by membrane plate bulk and lower moisture content. Membrane filter press is suitable for the filtration of viscous material and the moisture content of demanding users.

Membrane filter plates is molded with enhanced polypropylene, membrane and polypropylene plates are stick together. It is firm, not easy to fall off, long service life.

  • Structure of filter press
  • Development history
  • Type of filter press

The filter press is composed of frame, filter plate, pressing system (manual, mechanical, hydraulic and other types) and electrical control system. The frame part plays the role of supporting the pressing device and filter plate, and is composed of base, pressing plate, thrust plate and main beam. The filter plate is installed on the main beam between the compression plate and the thrust plate, and filter media such as filter cloth are installed in the middle of the filter plate.

In 1853, the filter press was invented in England for oil filtration. The main development of filter press technology began in the middle of the 20th century. In 1958, the Japanese successfully developed the world's first automatic horizontal filter press to improve the removal efficiency of filter cake and reduce the moisture content of filter cake. Later, a diaphragm filter plate filter press was developed in Japan to reduce the moisture in the filter cake. The advantages of diaphragm filter press increase the opportunities of filter press in various industrial applications. Filter presses were often used to extract sugar from sugar beets and sugarcane and to dry pulp in the late 19th century and beyond. Now, the world's largest filter press manufacturing base and application market are in China.

The basic types of filter press include: plate and frame filter press, chamber filter press, membrane filter press, etc. According to the different compression methods and automation, the types of filter presses include: program-controlled automatic plate pulling filter press, hydraulic compression filter press, mechanical compression filter press, Jack compression filter press, manual screw compression filter press, etc. If different filter plate materials are considered, the filter press can also be divided into PP filter plate filter press, cast iron filter plate filter press and stainless steel filter plate filter press.

Application of filter press :

Filter presses have a variety of applications, from pulp dewatering to plasma purification. At the same time, filter press technology is widely used in ultra-fine coal dehydration and filtrate recovery in coal preparation plants. The industrial applications of automatic diaphragm filter press include dewatering of municipal sewage sludge, recovery of ready mixed concrete water and recovery of metal concentrate. Box filter press is widely used in saccharification operation because it provides very high efficiency and reliability. It is popular in maple syrup production in Canada and sugar beet and sugarcane production in countries such as Pakistan and Indonesia.

Filter press is also widely used in food, beverage, wine making, medicine, oil, chemical industry, papermaking, printing and dyeing, coating, electroplating, ceramics, leather and industrial sewage treatment.

  • Filter plate material
  • Filter media
  • Pretreatment

Currently, the filter plate of filter press is made of polymer or polymer coated steel. According to the needs, the filter plate can also choose cast iron or stainless steel materials, which provide a good drainage surface for the filter cloth. The size range of the filter plate is 250 ×250 mm to 2.0 × 2.0 meters, and larger or smaller sizes are available.

Filter press usually uses filter cloth as filter medium, which is made of polypropylene filter cloth, non-woven fabric, cotton cloth, etc. filter paper board, cotton pulp board or filter membrane can also be used as filter medium as required. Generally, the cake thickness of plate and frame filter press can reach 50 mm, but in extreme cases, it can be increased to 200 mm. The box filter press (concave filter press) can form a filter cake with a thickness of 30-40mm.

Before using the filter press for filtration, if the solid suspension has precipitated, the mixed liquid needs to be pretreated, which can improve the performance of the filter press because it increases the porosity of the filter cake, thus speeding up the filtration speed. The size of floc can be controlled by changing temperature, concentration and pH value. In addition, if the filter cake is impermeable and not conducive to the flow of filtrate, filter aids can be added in the pretreatment process to increase the porosity of the filter cake, reduce the resistance of the filter cake and obtain a thicker filter cake. However, the filter aid needs to be able to be removed from the filter cake by physical or chemical treatment. A common filter aid is diatomite, with a porosity of 0.85.

Optional automatic device of filter press :

Automatic rapping device, quick opening unloading device, automatic warping of filter cloth, automatic cleaning device of filter cloth, automatic bomb door, filter cake conveyor, mud storage bucket, etc.

Available supporting units of filter press system :

Feed pump, cleaning pump, mixing drum, pipeline and valve, air compressor, air storage tank, etc.

Technical data of membrane filter press 870/1000:

Type Filter area (m2) Filter plate size (mm) Filter cake thickness(mm) Filter chamber volume(L) Filter plate number(PCS) Filtrating pressure(MPa) Motor power(KW) Weight(Kg) Dimension (mm)(L×W×H)
XG30/870-30U 30 870×870 30 427 23 0.6 4 2680 3490×1250×1300
XG40/870-30U 40 534 29 3050 3880×1250×1300
XG50/870-30U 50 676 37 3465 4400×1250×1300
XG60/870-30U 60 818 45 4003 4920×1250×1300
XG70/870-30U 70 960 53 4584 5240×1250×1300
XG80/870-30U 80 1103 61 5082 5760×1250×1300
XG50/1000-30U 50 1000×1000 665 27 0.6 4 4352 4270×1500×1400
XG60/1000-30U 60 808 33 4480 4770×1500×1400
XG70/1000-30U 70 950 39 5263 5130×1500×1400
XG80/1000-30U 80 1093 45 5719 5560×1500×1400
XG100/1000-30U 100 1378 57 6555 6410×1500×1400
XG120/1000-30U 120 1663 69 7466 7260×1500×1400

Technical data of membrane filter press 1250/1500/2000:

Type Filter area(m2) Filter plate size(mm) Filter cake thickness(mm) Filter chamber volume(L) Filter plate number(PCS) Filtrating pressure(MPa) Motor power(KW) Weight(Kg) Dimension (mm)(L×W×H)
XGZY80/1250-35U 80 1250×1250 35 1364 29 0.6 4 10900 4830×1800×1600
XGZY100/1250-35U 100 1680 37 11750 5440×1800×1600
XGZY120/1250-35U 120 2092 45 12600 6060×1800×1600
XGZY150/1250-35U 150 2547 55 13620 6820×1800×1600
XGZY160/1250-35U 160 2729 59 14470 7130×1800×1600
XGZY200/1250-35U 200 3457 73 15320 8200×1800×1600
XGZY240/1250-35U 240 4093 89 16170 9420×1800×1600
XGZY250/1250-35U 250 4276 91 17020 9570×1800×1600
XGZY200/1500-35U 200 1500×1500 3922 49 7.5 26120 7140×2200×2000
XGZY250/1500-35U 250 4463 61 26930 7730×2200×2000
XGZY300/1500-35U 300 5274 73 28160 8720×2000×1820
XGZY350/1500-35U 350 6221 85 29600 10110×2000×1820
XGZY400/1500-35U 400 7032 99 31500 11260×2000×1820
XGZY450/1500-35U 450 7844 111 33400 12250×2000×1820
XGZY500/1500-35U 500 8791 123 33380 13240×2000×1820
XGZY600/2000-40U 600 2000×2000 40 12000 85 54164 13030×3520×2500
XGZY700/2000-40U 700 14000 99 58300 14390×3000×2500
XGZY800/2000-40U 800 16000 107 62460 15770×3000×2500
XGZY900/2000-40U 900 18000 127 66620 17150×3000×2500
XGZY1000/2000-40U 1000 20000 141 70780 18530×3000×2500

Optional Choice:

Item

Name

Description

Pictures for reference

1

Automatic cloth cleaning system

It’s installed above the main beam of the filter press. It automatically moves as high pressure water (up to 10Mpa) sprayed out to wash the filter cloths. There are two types: single-sided and double-sided washing. The double type has brush which has better cleaning effect.

2

Automatic bomb door system

For collecting the liquid leakage from the filter cloth and filter plates, to avoid pollution and contamination of the worksite. It also prevents the filter cake from getting wet.

3

Automatic vibrating system

This device makes the cake fall off from the filter cloth easier. It is suitable for the viscous material that is difficult to fall off automatically.

4

Quick open plate system

Belong to the auxiliary discharging filter cake function. A chain is used to link all the filter plates together, so that you can open several pieces of plates at one time. It saves time, reduces labor and improves efficiency.

5

Sludge storage bucket

For easy collection of the unloaded filter cake after the separation, and convenient transportation of the cake.There are two open modes: electric type and pneumatic type.

6

Belt conveyor

Used to transport the discharged filter cake. This device is suitable for field-based work. You can put the material on the belt and it will be delivered to the designated place, reducing the labor intensity.

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